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This section includes 163 Mcqs, each offering curated multiple-choice questions to sharpen your Chemical Engineering knowledge and support exam preparation. Choose a topic below to get started.
| 1. |
Which one contains minimum percentage of SiO2 ? |
| A. | Firebrick |
| B. | Sillimanite |
| C. | Semi-silica |
| D. | Aluminous firebrick |
| Answer» C. Semi-silica | |
| 2. |
With decrease in porosity, the ______________ of the refractories decreases? |
| A. | Strength |
| B. | Thermal conductivity |
| C. | Spalling resistance |
| D. | None of these |
| Answer» D. None of these | |
| 3. |
With increase in the alumina content in firebricks, its fusion point (refractoriness) ? |
| A. | Decreases linearly |
| B. | Remains unchanged |
| C. | Increases |
| D. | Decreases |
| Answer» D. Decreases | |
| 4. |
With increase in the alumina content, the refractoriness of high alumina refractories_______________? |
| A. | Increases |
| B. | Decreases |
| C. | Remain same |
| D. | May increase or decrease |
| Answer» B. Decreases | |
| 5. |
With increase in the density of silica refractories, its_______________? |
| A. | Resistance to slag attack increases |
| B. | Spalling resistance reduces |
| C. | Both A. and B. |
| D. | Neither A. nor B. |
| Answer» D. Neither A. nor B. | |
| 6. |
With increase in the porosity, thermal spalling resistance of fireclay brick___________________? |
| A. | Increases |
| B. | Decreases |
| C. | Remain same |
| D. | May increase or decrease |
| Answer» B. Decreases | |
| 7. |
With increasing alumina content, the fusion point of high alumina refractories__________________? |
| A. | Increases |
| B. | Decreases |
| C. | Remain constant |
| D. | May increase or decrease; depends on its alumina content |
| Answer» B. Decreases | |
| 8. |
Zircon refractories have__________________? |
| A. | Low co-efficient of expansion |
| B. | High RUL (1600°C) and refractoriness (> 2000°C) |
| C. | High spalling resistance |
| D. | All A., B. and C. |
| Answer» E. | |
| 9. |
Zirconia refractories are not used in_____________________? |
| A. | Making sheaths for thermocouple |
| B. | Lining high temperature ceramic kilns |
| C. | Furnaces subjected to fluctuating temperature |
| D. | High frequency induction furnaces in the form of inductors |
| Answer» D. High frequency induction furnaces in the form of inductors | |
| 10. |
Zirconia refractory_________________? |
| A. | Does not react with basic slags |
| B. | Is produced from baddeleyite |
| C. | Cannot be used as an insulator |
| D. | Has poor electrical conductivity at high temperature |
| Answer» C. Cannot be used as an insulator | |
| 11. |
Which of the following bricks should not be used, if the furnace is to be used intermittently ? |
| A. | Firebricks |
| B. | Silica bricks |
| C. | Silicon carbide bricks |
| D. | Sillimanite |
| Answer» C. Silicon carbide bricks | |
| 12. |
Which is not an alumino-silicate refractory ? |
| A. | Fireclay bricks |
| B. | Mullite bricks |
| C. | Tar dolomite bricks |
| D. | High alumina bricks |
| Answer» D. High alumina bricks | |
| 13. |
Which is not a natural insulating material ? |
| A. | Diatomaceous earth/kieselgur |
| B. | Asbestos |
| C. | Vermiculite |
| D. | None of these |
| Answer» E. | |
| 14. |
What is the value of ‘q’ for saturated liquid feed to a distillation column ? |
| A. | 0 |
| B. | <1 |
| C. | 1 |
| D. | >1 |
| Answer» D. >1 | |
| 15. |
Water content in ground refractory material to be shaped into bricks by hand moulding is about ______________ percent? |
| A. | 5 |
| B. | 20 |
| C. | 40 |
| D. | 55 |
| Answer» C. 40 | |
| 16. |
Walls, roofs & combustion chambers of annealing furnaces are made of ______________ bricks? |
| A. | High duty fireclay |
| B. | Silica |
| C. | Mullite |
| D. | Carborundum |
| Answer» B. Silica | |
| 17. |
Vacuum steel degassing units are lined with__________________? |
| A. | Silica bricks |
| B. | Low duty firebricks |
| C. | High alumina bricks |
| D. | Graphite blocks |
| Answer» D. Graphite blocks | |
| 18. |
Use of higher percentage of lime for bonding silica bricks, reduces their__________________? |
| A. | Strength |
| B. | Abrasion resistance |
| C. | Both A. & B. |
| D. | Neither A. nor B. |
| Answer» D. Neither A. nor B. | |
| 19. |
Upper portion of hot metal mixer are lined with mullite bricks, which helps in resisting the_________________? |
| A. | Washing action of metal |
| B. | Corrosion by layer of slag |
| C. | Both A. & B. |
| D. | Neither A. nor B. |
| Answer» B. Corrosion by layer of slag | |
| 20. |
To resist spalling tendency, a refractory should have________________? |
| A. | Greater diffusivity |
| B. | Low specific heat |
| C. | Low thermal co-efficient of expansion |
| D. | All A., B. and C. |
| Answer» E. | |
| 21. |
Thoria__________________? |
| A. | Has high fusion temperature (> 3000°C) but poor resistance to thermal shock |
| B. | Has high resistance to basic slags |
| C. | Which is expensive & radioactive, is used in crucibles for melting high purity metals |
| D. | All A., B. and C. |
| Answer» E. | |
| 22. |
Thoria is an expensive refractory material and is radioactive in nature. Thorium oxide is used in the manufacture of______________? |
| A. | Segar cones |
| B. | Muffles for muffle furnaces |
| C. | Insulating bricks |
| D. | Crucibles used for melting of high purity metals |
| Answer» E. | |
| 23. |
Thermal spalling mainly occurs during _____________ of furnaces? |
| A. | Cooling down |
| B. | Warming up |
| C. | Both A. & B. |
| D. | Neither A. nor B. |
| Answer» D. Neither A. nor B. | |
| 24. |
Thermal diffusivity of a refractory brick is high, when its ____________ is high? |
| A. | Density |
| B. | Specific heat |
| C. | Thermal conductivity |
| D. | None of these |
| Answer» D. None of these | |
| 25. |
Thermal conductivity of refractory bricks_________________? |
| A. | Increases with decrease in porosity |
| B. | Decreases with decreases in porosity |
| C. | Is independent of its porosity and is maximum for insulating bricks |
| D. | Increases with the amount of air entrapped in pores |
| Answer» B. Decreases with decreases in porosity | |
| 26. |
The maximum linear expansion of silica bricks during firing is about ______________ percent? |
| A. | 0.5 |
| B. | 1 |
| C. | 2 |
| D. | 3.5 |
| Answer» E. | |
| 27. |
The main raw material for manufacture of silicon carbide refractories is_________________? |
| A. | Corundum |
| B. | Carborundum |
| C. | Bauxite |
| D. | Periclase |
| Answer» C. Bauxite | |
| 28. |
The linear thermal expansion of _______________ bricks upto 1000 °C is very low of the order of ≤ 0.5 percent? |
| A. | Fireclay |
| B. | Silica |
| C. | Magnesite |
| D. | Corundum |
| Answer» B. Silica | |
| 29. |
The largest consumer of refractories is the _______________ industry? |
| A. | Cement |
| B. | Metallurgical |
| C. | Fertiliser |
| D. | Power |
| Answer» C. Fertiliser | |
| 30. |
The highest melting pure oxide (m.p. > 3000°C)is___________________? |
| A. | Thoria |
| B. | Alumina |
| C. | Beryllia |
| D. | Zirconia |
| Answer» B. Alumina | |
| 31. |
RUL of refractories depends on the _____________________? |
| A. | Chemical composition |
| B. | Physical structure |
| C. | Presence of impurities like iron & alkali |
| D. | All A., B. and C. |
| Answer» E. | |
| 32. |
Rotary kilns meant for calcination of limestone are lined with chrome magnesite in ______________ zone? |
| A. | Preheating |
| B. | Cooling |
| C. | Burning |
| D. | All the above |
| Answer» D. All the above | |
| 33. |
Roof of a basic open hearth furnace is lined with ______________ bricks? |
| A. | Silica |
| B. | Fireclay |
| C. | Dolomite |
| D. | Magnesite |
| Answer» B. Fireclay | |
| 34. |
Roof of a basic electric furnace is made of _____________ bricks? |
| A. | Superduty fireclay |
| B. | Silica |
| C. | Chromite |
| D. | None of these |
| Answer» C. Chromite | |
| 35. |
Resistance to slag attack of a refractory _____________________? |
| A. | Depends on the nature of slag & refractory |
| B. | Decreases at higher temperature |
| C. | Decreases, if defective joints & cracks exist in the refractory |
| D. | All A., B. and C. |
| Answer» E. | |
| 36. |
Refractory materials are never used in the construction of _________________? |
| A. | Segar cones |
| B. | Orton cones |
| C. | Pressure vessels |
| D. | Ovens & retorts |
| Answer» D. Ovens & retorts | |
| 37. |
Refractory castables are used for__________________? |
| A. | Producing monolithic linings |
| B. | Patch work |
| C. | Minimising the number of joints in the structure |
| D. | All A., B. and C. |
| Answer» E. | |
| 38. |
Refractory bricks with lower permeability is produced by using __________________? |
| A. | Higher firing temperature |
| B. | Higher moulding pressure |
| C. | Finer grog size |
| D. | All A., B. and C. |
| Answer» E. | |
| 39. |
Refractoriness under load (RUL) of fireclay bricks (under a load of 2 kg/cm2) is ______________ °C? |
| A. | 500 |
| B. | 1000 |
| C. | >1350 |
| D. | >2000 |
| Answer» D. >2000 | |
| 40. |
Refractory bricks having lower porosity have_________________________? |
| A. | High insulating properties |
| B. | Low heat capacity |
| C. | Low thermal conductivity |
| D. | Greater strength |
| Answer» E. | |
| 41. |
Refractoriness/fusion points of ‘Superduty’ refractories is _______________ °C? |
| A. | 1520-1630 |
| B. | 1630-1670 |
| C. | > 1730 |
| D. | > 2000 |
| Answer» D. > 2000 | |
| 42. |
Refractoriness of a typical silica brick corresponds to Segar cone number, ’32’, which is equivalent to a temperature of _____________ °C? |
| A. | 1380 |
| B. | 1520 |
| C. | 1710 |
| D. | 1915 |
| Answer» D. 1915 | |
| 43. |
Refractoriness under loads (RUL) is quite close to the fusion temperature (PCE) for _____________ bricks? |
| A. | Fireclay |
| B. | Silica |
| C. | Dolomite |
| D. | Very low alumina |
| Answer» C. Dolomite | |
| 44. |
Refractoriness under load (RUL) is the most important property for the refractory bricks_________________? |
| A. | At the hearth bottom of the furnace on which stock is placed |
| B. | Used for furnace insulation |
| C. | Used in the roof of the furnace |
| D. | None of these |
| Answer» B. Used for furnace insulation | |
| 45. |
Refractories subjected to alternate cycles of heating & cooling are liable to loose their resistance to__________________? |
| A. | Thermal spalling |
| B. | Slag attack |
| C. | Fusion under load |
| D. | CO attack |
| Answer» B. Slag attack | |
| 46. |
Refractories are dried in the _______________? |
| A. | Rotary kilns |
| B. | Tunnel kilns |
| C. | Sun |
| D. | None of these |
| Answer» C. Sun | |
| 47. |
Rate of slag attack on refractories increases with rise in temperature due to the___________________? |
| A. | Decreased viscosity of slag |
| B. | Increased thermal conductivity of brick |
| C. | Oxidising condition in the furnace |
| D. | None of these |
| Answer» B. Increased thermal conductivity of brick | |
| 48. |
Ramming masses are used for____________________? |
| A. | Obtaining monolithic working faces |
| B. | Repairing construction of various furnace parts |
| C. | Both A. & B. |
| D. | Neither A. nor B. |
| Answer» D. Neither A. nor B. | |
| 49. |
Quartz is___________________? |
| A. | Stable form of silica upto 870°C |
| B. | Converted to Tridymite on firing between 870 to 1470°C |
| C. | Transformed to Cristobalite on heating above 1470°C |
| D. | All A., B. and C. |
| Answer» E. | |
| 50. |
Pyrometric cone equivalent (PCE) value (Segar cone) of ‘Superduty refractories’ is more than 33 which corresponds to a temperature of _____________ °C? |
| A. | 1520 |
| B. | 1630 |
| C. | 1670 |
| D. | 1730 |
| Answer» E. | |