Explore topic-wise MCQs in Mechanical Engineering.

This section includes 800 Mcqs, each offering curated multiple-choice questions to sharpen your Mechanical Engineering knowledge and support exam preparation. Choose a topic below to get started.

251.

Ceramic cutting tools are

A. Made by cold pressing of aluminium oxide powder
B. Available in the form of tips
C. Brittle and have low bending strength
D. All of these
Answer» E.
252.

As tool and work are not in contact in EDM process

A. No relative motion occurs between them
B. No wear of tool occurs
C. No power is consumed during metal cutting
D. No force between tool and work occurs
Answer» E.
253.

In up milling, the thickness of chip is

A. Minimum at the beginning of the cut and maximum at the end of the cut
B. Maximum at the beginning of the cut and minimum at the end of the cut
C. Uniform throughout the cut
D. None of these
Answer» B. Maximum at the beginning of the cut and minimum at the end of the cut
254.

In down milling, the thickness of chip is

A. Minimum at the beginning of the cut and maximum at the end of the cut
B. Maximum at the beginning of the cut and minimum at the end of the cut
C. Uniform throughout the cut
D. None of these
Answer» C. Uniform throughout the cut
255.

High speed steel drills can be operated at about _________ the speed of high carbon steel drills.

A. One-half
B. One-fourth
C. Double
D. Four times
Answer» D. Four times
256.

The swing diameter over the bed is ________ the height of the centre measured from the bed of the lathe.

A. Equal to
B. Twice
C. Thrice
D. One-half
Answer» C. Thrice
257.

In a single point tool, the angle between the surface of the flank immediately below the point and a line drawn from the point perpendicular to the base, is known as

A. Side relief angle
B. End relief angle
C. Back rake angle
D. Side rake angle
Answer» C. Back rake angle
258.

An expendable pattern is used in

A. Slush casting
B. Squeeze casting
C. Centrifugal casting
D. Investment casting
Answer» E.
259.

Friction at the tool-chip interface can be reduced by

A. Decreasing the rake angle
B. Increasing the depth of cut
C. Decreasing the cutting speed
D. Increasing the cutting speed
Answer» E.
260.

Which of the following statement is correct about nose radius?

A. It improves tool life
B. It improves the surface finish
C. Both (A) and (B)
D. None of these
Answer» D. None of these
261.

A bottoming tap has

A. Its end tapered for about three or four threads
B. Its end tapered for about eight or ten threads
C. Full threads for the whole of its length
D. None of the above
Answer» D. None of the above
262.

In drilling brass, a drill with

A. Zero helix angle is used
B. Low helix angle is used
C. High helix angle is used
D. Any helix angle can be used
Answer» C. High helix angle is used
263.

Gears can be best produced on mass production by

A. Shaping
B. Casting
C. Forming
D. Hobbing
Answer» E.
264.

Which of the following statement is wrong about ultrasonic machining?

A. It is best suited for machining hard and brittle materials.
B. It cuts materials at very slow speeds
C. It removes large amount of material
D. It produces good surface finish
Answer» D. It produces good surface finish
265.

A fixture is defined as a device which

A. Holds and locates a workpiece and guides and controls one or more cutting tools
B. Holds and locates a workpiece during an inspection or for a manufacturing operation
C. Is used to check the accuracy of workpiece
D. All of the above
Answer» C. Is used to check the accuracy of workpiece
266.

A jig is defined as a device which

A. Holds and locates a workpiece and guides and controls one or more cutting tools
B. Holds and locates a workpiece during an inspection or for a manufacturing operation
C. Is used to check the accuracy of workpiece
D. All of the above
Answer» B. Holds and locates a workpiece during an inspection or for a manufacturing operation
267.

In metal cutting operations, the shear angle is the angle made by the shear plane with the

A. Direction of the tool axis
B. Direction of tool travel
C. Perpendicular to the direction of the tool axis
D. Central plane of the workpiece
Answer» C. Perpendicular to the direction of the tool axis
268.

When the shear angle is small

A. Path of shear is short and chip is thin
B. Path of shear is large and chip is thick
C. Path of shear is short and chip is thick
D. Path of shear is large and chip is thin
Answer» C. Path of shear is short and chip is thick
269.

In transverse grinding

A. The work is reciprocated as the wheel feeds to produce cylinders longer than the width of wheel face
B. The work rotates in a fixed position as the wheel feeds to produce cylinders equal to or shorter than the width of wheel face
C. The work is reciprocated as the wheel feeds to produce cylinders shorter than the width of wheel face
D. The work rotates in a fixed position as the wheel feeds to produce cylinders longer than the width of wheel face
Answer» B. The work rotates in a fixed position as the wheel feeds to produce cylinders equal to or shorter than the width of wheel face
270.

A shaft has a dimension, φ9 +0.025⁺⁰∙⁰⁰⁹, the respective values of fundamental deviation and tolerance are

A. −0.025, ±0.008
B. −0.025, 0.016
C. −0.009, ± 0.008
D. −0.009, 0.016
Answer» E.
271.

The lathe spindles are usually made hollow and provided with

A. Internal taper
B. External taper
C. Internal and external taper
D. No taper
Answer» B. External taper
272.

The factor responsible for the formation of continuous chips with built up edge is

A. Low cutting speed and large rake angle
B. Low cutting speed and small rake angle
C. High cutting speed and large rake angle
D. High cutting speed and small rake angle
Answer» C. High cutting speed and large rake angle
273.

In order to achieve a specific surface finish in single point turning, the most important factor to be controlled is

A. Depth of cut
B. Cutting speed
C. Feed
D. Tool rake angle
Answer» C. Feed
274.

In determining the various forces on the chip, Merchant assumed that the

A. Cutting edge of the tool is sharp and it does not make any flank contact with the workpiece
B. Only continuous chip without built-up-edge is produced
C. Cutting velocity remains constant
D. All of the above
Answer» E.
275.

In an interchangeable assembly, shafts of size 25.000 -0.0100⁺⁰∙⁰⁴⁰ mm mate with holes of size 25.000 -0.010⁺⁰∙⁰²⁰ mm. The maximum possible clearance in the assembly will be

A. 10 microns
B. 20 microns
C. 30 microns
D. 60 microns
Answer» D. 60 microns
276.

Negative rakes are used for

A. Carbide tools
B. Heavy loads
C. Harder materials
D. All of these
Answer» E.
277.

Chip breakers are used to

A. Increase tool life
B. Remove chips from bed
C. Break the chips into short segments
D. To minimize heat generation
Answer» D. To minimize heat generation
278.

The tool life is said to be over if

A. Poor surface finish is obtained
B. There is sudden increase in cutting forces and power consumption
C. Overheating and fuming due to heat of friction starts
D. All of the above
Answer» E.
279.

The ductile materials, during machining, produce

A. Continuous chips
B. Discontinuous chips
C. Continuous chips with built up edge
D. Either (A) or (C)
Answer» E.
280.

The cutting fluid mostly used for machining steel is

A. Water
B. Soluble oil
C. Dry
D. Heavy oils
Answer» C. Dry
281.

Cast iron during machining produces

A. Continuous chips
B. Discontinuous chips
C. Continuous chips with built-up edge
D. None of these
Answer» C. Continuous chips with built-up edge
282.

In a plain milling machine, the table can be moved

A. Longitudinally
B. Crosswise
C. Vertically
D. All of these
Answer» E.
283.

A taper tap has

A. Its end tapered for about three or four threads
B. Its end tapered for about eight or ten threads
C. Full threads for the whole of its length
D. None of the above
Answer» C. Full threads for the whole of its length
284.

A broach has

A. Roughing teeth
B. Semi-finishing teeth
C. Finishing teeth
D. All of these
Answer» E.
285.

The lead screw of a lathe has _________ threads.

A. Single start
B. Double start
C. Multi-start
D. Any one of these
Answer» B. Double start
286.

Larger end cutting edge angle _________ tool life.

A. Increases
B. Decreases
C. Does not effect
D. None of these
Answer» B. Decreases
287.

The increase in depth of cut and feed rate _________ surface finish.

A. Improves
B. Deteriorates
C. Does not effect
D. None of these
Answer» C. Does not effect
288.

The vector sum of cutting velocity and chip velocity is __________ shear velocity.

A. Equal to
B. Less than
C. More than
D. None of these
Answer» B. Less than
289.

In a gating system, the ratio 1: 2: 4 represents

A. Sprue base area: runner area: ingate area
B. Pouring basin area: ingate area: runner area
C. Sprue base area: ingate area: casting area
D. Runner area: ingate area: casting area
Answer» B. Pouring basin area: ingate area: runner area
290.

In hot machining, tool is made of

A. Tungsten carbide
B. Brass or copper
C. Diamond
D. Stainless steel
Answer» B. Brass or copper
291.

In ultrasonic machining, tool is made of

A. Tungsten carbide
B. Brass or copper
C. Diamond
D. Stainless steel
Answer» C. Diamond
292.

While current is shut down in the welding circuit, what kind of voltage exists between the output terminals of the welding machine?

A. GTAW
B. Open air cut voltage
C. Kerf
D. Gouging
Answer» C. Kerf
293.

A twist drill is a

A. Side cutting tool
B. Front cutting tool
C. End cutting tool
D. None of these
Answer» D. None of these
294.

In which of the following machine, the work remains stationary and the tool is rotated?

A. Vertical boring machine
B. Horizontal boring machine
C. Precision boring machine
D. Jig boring machine
Answer» C. Precision boring machine
295.

The angle between the face and flank of the single point cutting tool is known as

A. Rake angle
B. Clearance angle
C. Lip angle
D. Point angle
Answer» D. Point angle
296.

Which of the following statement is wrong as regard to down milling?

A. It can not be used on old machines due to backlash between the feed screw of the table and the nut.
B. The chips are disposed off easily and do not interfere with the cutting.
C. The surface milled appears to be slightly wavy.
D. The coolant can be poured directly at the cutting zone where the cutting force is maximum.
Answer» D. The coolant can be poured directly at the cutting zone where the cutting force is maximum.
297.

The high cutting speed and large rake angle of the tool will result in the formation of

A. Continuous chips
B. Discontinuous chip
C. Continuous chips with built up edge
D. None of these
Answer» B. Discontinuous chip
298.

What is the type of welding defect caused due to shrinkage during solidification and by weld stresses called?

A. Incomplete fusion
B. Lamellar tearing
C. Mismatch
D. Shrinkage void
Answer» C. Mismatch
299.

The size of a lathe is specified by the

A. Length between centers
B. Swing diameter over the bed
C. Swing diameter over the carriage
D. All of these
Answer» E.
300.

A tool used to withdraw a drill from the sleeve is called

A. Drill remover
B. Drill puller
C. Drift
D. Drill drawer
Answer» D. Drill drawer